Exaton Ni60

Exaton

Exaton Ni60

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Exaton Ni60 is a nickel-chromium-molybdenum covered electrode for welding of Ni/Cr/Mo nickel alloys, highalloy stainless steels and 5-9%Ni steels in cryogenic applications. It can used in many variants of dissimilar joining of nickel alloys, stainless steels and low alloyed steels. Exaton Ni60 can also be used for overlay welding on low alloyed steels.

The electrode combines good welding properties in all positions with very low impurity levels, high impact strength and excellent corrosion resistance to pitting in chloride containing media and stress corrosion cracking.

Typical applications for Exaton Ni60 include components in the chemical and petrochemical industries often in connection with sea-water cooling where pitting corrosion and stress corrosion cracking are a risk, pressure vessels, heat exchangers etc. It is also used in sour gas service where it is approved by ISO 15156/NACE MR0175. Common base materials welded are ASTM UNS: S31254, N06625, N08825 and N08020.

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Typical Charpy V-Notch Properties

Impact Value Testing Temperature
as welded iso
45 J (33 ft-lb) -196 degC (-321 degF)
65 J (48 ft-lb) 20 degC (68 degF)

Typical Tensile Properties

ConditionElongationShielding GasTensile Strength Yield Strength
As Welded35 %ISO780 MPa (113 ksi)500 MPa (73 ksi)

Deposition Data

Current Fusion time per electrode at 90% I max Deposition Rate @ 90% I max Diameter Deposition Efficiency (%) Number of electrodes/kg weld metal Voltage
55-75 A 40 sec 0.9 kg/h (2,0 lb/h) 2.5 x 300.0 mm (0.098 x 11,8 in.) 55 % 100 23 V
65-100 A 52 sec 1.4 kg/h (3,1 lb/h) 3.2 x 350.0 mm (1/8 x 13,8 in.) 56 % 49 25 V
80-140 A 57 sec 1.9 kg/h (4,2 lb/h) 4.0 x 350.0 mm (5/32 x 13,8 in.) 58 % 33 27 V
120-170 A 72 sec 2.1 kg/h (4,6 lb/h) 5.0 x 350.0 mm (0.197 x 13,8 in.) 58 % 21 24 V

Classifications

Classifications SFA/AWS A5.11 : ENiCrMo-3
EN ISO 14172 : E Ni 6625 (NiCr22Mo9Nb)

Approvals

Approvals CE EN 13479
VdTÜV 04796
Approvals are based on factory location. Please contact ESAB for more information.

Consumable Characteristics

Alloy Type Ni-based CrMoNb
Coating Type Basic
Welding Current DC+

Typical Weld Metal Analysis %

Typical Weld Metal Analysis %
C Cr Cu Fe Mn Mo Nb Nb+Ta Ni P S Si Ti+Nb
0.03 % 22 % 0.01 % <=2 % 0.23 % 9 % 3.4 % 3.4 % 63 % <=0.015 % <=0.01 % 0.4 % <=0.50 %
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Part Numbers and Accessories

Part Numbers : Exaton Ni60
91082520L0 FIND A DISTRIBUTOR
91083230L0 FIND A DISTRIBUTOR
91084030G0 FIND A DISTRIBUTOR
91085030G0 FIND A DISTRIBUTOR
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