Exaton Ni60

Exaton

Exaton Ni60

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Exaton Ni60 welding wire is suitable for joining nickel-chromium-molybdenum nickel alloys and chromiumnickel-molybdenum steels with very high corrosion resistance in oxidizing, aqueous and high temperature environments such as 6Mo-steels, UNS N06625 (2.4856) and corresponding grades. It is also suitable for joining stainless steels and nickel alloys for high-temperature service.

Exaton Ni60 can also be used for dissimilar joining of stainless steels to nickel alloys, for overlay welding and it is used for MIG/MAG welding.

Applications for Exaton Ni60 are found in cryogenics, components subject to high temperature service up to 980°C (1800°F) such as aircraft ducting, engine exhaust systems, power boilers and recovery boilers and a diversity of seawater applications. The combination of strength and corrosion resistance over a wide range of temperatures is utilized in reaction vessels, line pipe distillation columns and heat exchangers.

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Exaton Ni60

Documents


Typical Charpy V-Notch Properties

Impact Value Testing Temperature
as welded
140 J (104 ft-lb) -196 degC (-321 degF)
170 J (126 ft-lb) -40 degC (-40 degF)
200 J (148 ft-lb) 20 degC (68 degF)

Recommended Welding Parameters

Current Voltage Wire Diameter Wire Feed Speed
40-120 A 15-19 V 0.8 mm (0.030 in.) 4.0-8.0 m/min (157-315 in./min)
60-220 A 15-28 V 1.0 mm (0.040 in.) 4.0-12.0 m/min (157-472 in./min)
150-260 A 24-29 V 1.2 mm (0.047 in.) 3.0-10.0 m/min (118-394 in./min)
230-350 A 25-30 V 1.6 mm (1/16 in.) 3.0-5.0 m/min (118-197 in./min)

Deposition Data

Current 200-350 A
Deposition Rate 9-19 lb/h
Deposition Rate 4.3-8.6 kg/h
Diameter 1/16 in.
Diameter 1.6 mm
Voltage 25-32 V
Wire Feed Speed 157-315 in./min
Wire Feed Speed 4.0-8.0 m/min

Classifications

Wire Electrode SFA/AWS A5.14 : ERNiCrMo-3
EN ISO 18274 : S Ni 6625 (NiCr22Mo9Nb)
Werkstoffnummer : 2.4831

Approvals

Approvals CE EN 13479
VdTÜV 19483
Approvals are based on factory location. Please contact ESAB for more information.

Typical Weld Metal Analysis %

Typical Weld Metal Analysis %
Al C Cr Cu Fe Mn Mo Nb Nb+Ta Ni P S Si Ti
0.1 % ≤0.03 % 22 % 0.01 % ≤1 % 0.05 % 9 % - 3.6 % ≥60 % ≤0.015 % 0.010 % 0.1 % 0.2 %
Typical Wire Composition %
0.1 % 0.02 % 22 % 0.03 % 0.3 % 0.02 % 9 % 3.4 % 3.5 % 65 % 0.003 % 0.002 % 0.1 % 0.2 %
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Part Numbers and Accessories

Part Numbers : Exaton Ni60
S984089820 FIND A DISTRIBUTOR
S984082110 FIND A DISTRIBUTOR
S984099820 FIND A DISTRIBUTOR
S984109820 FIND A DISTRIBUTOR
198410982E FIND A DISTRIBUTOR
S984109320 FIND A DISTRIBUTOR
S984119820 FIND A DISTRIBUTOR
S984123400 FIND A DISTRIBUTOR
S984129500 FIND A DISTRIBUTOR
S98412982H FIND A DISTRIBUTOR
S984123820 FIND A DISTRIBUTOR
S984123800 FIND A DISTRIBUTOR
S984129820 FIND A DISTRIBUTOR
198412982E FIND A DISTRIBUTOR
S984129320 FIND A DISTRIBUTOR
S98412932H FIND A DISTRIBUTOR
S984163400 FIND A DISTRIBUTOR
S984163820 FIND A DISTRIBUTOR
S98416382W FIND A DISTRIBUTOR
S984169470 FIND A DISTRIBUTOR
S984163800 FIND A DISTRIBUTOR
S984169820 FIND A DISTRIBUTOR
198416982E FIND A DISTRIBUTOR
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